End-to-End Automation:
From receiving and inspection to line-side delivery, CTU robots, conveyors, and pick-to-light systems enable unmanned material flow, boosting efficiency and accuracy.
Full Material Traceability:
Dedicated zones for inspection, unpacking, kitting, dunnage return, and QC sampling deliver granular material control and process visibility.
High-Density Flexible Storage:
Multi-level racking combined with CTU robot coordination maximizes space utilization while enabling agile, plan-responsive inbound/outbound strategies.
JIT Precision Delivery:
Automated order-based dispatch with just-in-time line-side delivery ensures continuous production takt, supporting flexible and takt-driven manufacturing.
Demonstration Product
- Seat AS/RS System
Production Info
This intelligent seat AS/RS solution enables automotive OEMs to achieve superior production flexibility by integrating high-density storage, precision-controlled material handling, and digital management — delivering reliable JIT sequencing and direct line-side feeding.
Project Composition
Enables end-to-end automation and intelligent, real-time scheduling by seamlessly integrating hardware (dual stacker cranes, high-density racking, automated conveyors) with integrated WCS/WMS software.
Technology Highlights
Ultra-High-Density Storage: Dual-stacker cranes + dense-rack storage maximize space utilization
Precision JIT Delivery: Seamless line integration for automated sequenced delivery, enabling zero-defect assembly
Intelligent Control Platform: Unified WCS/WMS with real-time monitoring and intelligent scheduling—full visibility and traceability
Reliable 24/7 Operation: Flexible routing, high compatibility, and continuous operation meet stringen
Demonstration Product
- Body-in-White AS/RS System
Production Info
This intelligent body buffer AS/RS is engineered to seamlessly connect paint and assembly shops. It integrates high-precision stacker cranes, flexible conveyor systems, and an intelligent scheduling platform to enable automated storage/retrieval, intelligent sequencing, and JIT delivery of BIW (body-in-white), painted bodies, and custom carriers. This robust solution is designed to meet the demands of flexible, takt-driven production on a global scale.
Project Composition
Integrates hardware (single-deep stacker cranes, lifts, dense-rack storage, automated conveyors) with WCS/WMS software and intelligent picking systems for complete automated storage and intelligent scheduling.
Technology Highlights
Seamless Process Integration: Tight coordination with paint and assembly lines enables automated body transfer, buffering, sequencing, and JIT call-off delivery—ensuring precise alignment with dynamic production takt.
Flexible Manufacturing Support: Enables mixed-model (multi-type, multi-color) buffering and sequencing with rapid changeover response—forming the core of JIT/JIS operations.
End-to-End Intelligent Control: Deep integration of WCS/WMS with production systems automates and provides full visibility across the entire material flow, from inbound to outbound.
Globally Proven Reliability: Robust stacker cranes and conveyors support capacity ramp-up and line expansion, with deployments validated across multiple international manufacturing sites.
Demonstration Product
- Components AS/RS System
Production Info
Engineered for automotive and battery manufacturers, this intelligent parts AS/RS integrates high-density storage, precision sorting, and flexible delivery—automating and digitizing the entire flow from full-pallet receiving to split-case picking and JIT line-side delivery, maximizing space utilization and logistics responsiveness.
Project Composition
Integrates hardware (single-deep stacker cranes, lifts, dense-rack storage, automated conveyor systems) with WCS/WMS software platform for complete automated storage and intelligent scheduling.
Technology Highlights
High-Throughput Capacity: Stacker cranes + conveyor systems handle high-volume, high-frequency part movement to support takt time
Flexible Kitting: Supports full-pallet and split-case picking modes with seamless auto/manual station handoff for accurate, rapid dispatch
End-to-End Automation: WCS orchestrates stacker cranes, conveyors, and AGVs for unmanned material flow from AS/RS to line-side
Digital Inventory Control: WMS delivers multi-dimensional slot management, lot tracking, and visual dashboards for precise inventory governance and real-time traceability
Demonstration Product
- Bumper AS/RS System
Production Info
Engineered to bridge paint and assembly shops, this intelligent bumper AS/RS leverages standardized dunnage for high-density storage of non-standard parts—maximizing space utilization and logistics throughput.
Project Composition
Integrates hardware (single-deep & dual-deep stacker cranes, dense-rack storage, automated conveyor systems) with WCS/WMS software platform for complete automated storage and intelligent scheduling.
Technology Highlights
Ultra-High-Density Storage: Maximizes vertical space utilization for large-scale, organized bumper storage and retrieval
Standardized Dunnage System: Unified tooling specs and interfaces boost system compatibility and throughput while simplifying carrier management complexity
Flexible Scheduling: Synchronizes with production plans to automate receiving, sequencing, buffering, and dispatch—precisely matching line takt
End-to-End Digital Control: Deep WCS/WMS integration provides real-time inventory, carrier, and equipment monitoring with full process visibility and traceability
Demonstration Product
- Transmission AS/RS System
Production Info
Engineered for automotive transmission assemblies, this intelligent logistics solution integrates AS/RS, automated receiving, JIT line-side delivery, and pick-to-light systems—creating a seamless, end-to-end automated material flow from warehouse to line. It eliminates core pain points of low storage density, inefficient picking, high labor dependency, and poor consistency, delivering simultaneous gains in space utilization, operational efficiency, and digital management.
Project Composition
Intelligent transmission logistics solution integrates receiving/inspection, dual AS/RS (pallet & container), automated unpacking/kitting, and line-side delivery—powered by AGV/CTU fleets, smart charging, pick-to-light, U-shaped conveyor stations, and line-side buffers for unmanned, high-efficiency material flow.
Technology Highlights
End-to-End Automation: CTU robots, conveyors, and pick-to-light systems enable unmanned material flow from receiving to line-side—boosting efficiency and accuracy
Full Material Traceability: Dedicated zones for inspection, unpacking, kitting, dunnage return, and QC sampling deliver granular material control and process visibility
High-Density Flexible Storage: Multi-level racking + CTU robot coordination maximizes space while enabling agile, plan-responsive inbound/outbound strategies
JIT Precision Delivery: Automated order-based dispatch with just-in-time line-side delivery ensures continuous production takt
