• Battery Test System

Battery Test System

  • Precision & Reliability:

    Superior accuracy in voltage and resistance measurements, with ±0.01% voltage precision and ±0.5% internal resistance accuracy, ensuring reliable data.

  • High Efficiency & Automation:

    Fully automated testing processes with programmable calibration and real-time data monitoring, supporting high throughput and seamless integration with production systems.

  • Advanced Analytics & Control:

    Integrated software suite for in-depth data analysis, quality traceability, and multi-protocol communication, enabling smart decision-making and process optimization.

  • Flexible & Scalable Design:

    Modular architecture supports easy customization and expansion, compatible with various battery formats and production lines.

  • Battery Test System

Demonstration Product

- Li-ion Battery OCV Test System



Production Info

OCV Test System: Critical in-process quality control for lithium battery manufacturing, delivering precise measurement of open-circuit voltage, AC internal resistance, and case voltage to ensure cell performance consistency.

Project Composition

  • High-Precision Testing Modules: Independent instruments for OCV, ACR, and case voltage testing ensure accurate, interference-free data.

  • Smart Management Platform: Integrated with testing software, access control, batch traceability, grading control, and barcode modules, supported by a backend database for full digital process management.

Technology Highlights

  • Superior Precision: Voltage ±0.01% and IR ±0.5% for reliable data

  • Hands-Free Calibration: Auto-zeroing fixture with programmable intervals

  • Universal Compatibility: Seamless support for 3560–3563 series IR testers

  • Intelligent Binning: 498-grade precision sorting capability

Demonstration Product

- Li-ion Battery DCIR Test System



Production Info

The Li-ion Battery DCIR Test System is a core quality assurance tool that precisely measures DC internal resistance via millisecond-level pulsing, simultaneously evaluating State-of-Health (SOH), power performance, and safety thresholds. Deployed post-formation & aging, it rapidly executes high-rate charge/discharge cycles with real-time data capture and seamless database integration, effectively screening out-of-spec cells to boost throughput, ensure cell-to-cell consistency, and mitigate field failure risks.

Project Composition

The hardware system integrates test equipment, automated material handling, high-speed scanning traceability, floating probe cards, distributed control systems, and communication modules, while the software suite integrates an intelligent test engine, advanced data analytics, and visual monitoring interface.

Technology Highlights

  • Ultra-High Precision & Sub-10ms Response: ±0.05% FS voltage/current accuracy with <10ms response ensures superior data repeatability

  • Massively Parallel Testing: Multi-channel simultaneous operation boosts throughput by 50%+ to match production takt time

  • Intelligent Auto-Calibration: Built-in calibration fixture with multi-layer error prevention eliminates anomalous data

  • Seamless MES Integration: Real-time production monitoring and full traceability via native MES connectivity

Demonstration Product

- Li-ion Battery EOL Test System



Production Info

EOL Integrated Test Equipment: The final quality gate before module delivery, ensuring comprehensive performance testing and functional verification of battery pack modules.

Project Composition

  • Comprehensive Test Suite: Insulation/hipot/total voltage, ACIR/DCIR, BMS performance, relay, cell consistency (voltage/temperature), barcode capture

  • Intelligent Control System: Multi-level access control, 1D/2D code activation, MES integration, multi-protocol support (CAN, GPIB, RS485/422, LIN, USB, LAN)

Technology Highlights

  • Fully Automated: Unattended, one-touch execution of all test protocols

  • Smart Traceability: Automated data logging creates comprehensive quality records

  • Error-Proof Design: Built-in standard validation eliminates human error

  • Open Architecture: Script editing enables rapid adaptation to multiple models

Demonstration Product

- Cell Charge/Discharge System

Production Info

High-Precision Cell Charge/Discharge Test System: Engineered for cell-level back-end processes, covering full-spectrum testing—formation, capacity grading, cycle life, and performance validation—to ensure consistency of capacity, internal resistance, and voltage parameters. Critical equipment for intelligent battery manufacturing.

Technology Highlights

  • Energy Recovery: Regenerative discharge feeds power back to grid, slashing energy costs

  • Ultra-High Precision: Voltage/current accuracy of ±0.02% F.S.—industry-leading performance

  • Modular Architecture: Hot-swappable, independently operating modules for simplified maintenance

  • Superior Efficiency: ≥80% charge/discharge efficiency ensures optimal performance

Demonstration Product

- Module Charge/Discharge System

Production Info

Pack Charge/Discharge System: Purpose-built for battery pack maintenance and cell replacement, delivering precise charge/discharge cycles to ensure voltage consistency across cells—critical for pack reliability and extended service life.

Technology Highlights

  • All-in-One Design: Integrated charge & discharge functions maximize throughput

  • Comprehensive Protection: Multi-layer safeguards for over-voltage, over-current, overheating, and short circuits

  • Intelligent Adaptation: Auto-recognizes battery profiles and optimizes parameters in real time

  • Flexible Data Management: Seamless export via USB, Bluetooth, or network connectivity

Demonstration Product

- Module Charge/Discharge System

Production Info

Pack-Level High-Power Test System: Engineered for battery pack charge/discharge cycling, dynamic load profiling, and performance validation—ensuring safety, reliability, and lifecycle quality for both R&D and production EOL testing of EV and ESS packs

Technology Highlights

  • Energy Recovery: Regenerative discharge returns power to the grid, significantly reducing energy costs

  • Superior Efficiency: ≥95% conversion efficiency with >99% power factor

    Ultra-Fast Response: ≤10ms response time

  • Smart BMS Integration: Real-time communication enables continuous pack monitoring

  • Modular Architecture: Independent modules simplify maintenance and service

Demonstration Product

- Energy Storage Cabinet Charge/Discharge System



Production Info

Smart Bidirectional Converter: The critical interface between energy storage systems and the grid—enabling high-efficiency power conversion, rapid dispatch response, and 24/7 safe operation.

Technology Highlights

  • Bidirectional Power Flow: DC↔AC conversion with ≥95% efficiency

  • Smart Grid Support: Enables frequency regulation, peak shaving, and advanced control strategies

  • Multi-Layer Protection: Overvoltage, overcurrent, and short-circuit protection with <10ms response

  • Service-Friendly Modularity: Hierarchical design simplifies maintenance 

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